Fiber-To-The-Home Wire Production Line – State-of-the-art Production System
Were you aware that contemporary glass-fiber wire networks can operate at rates of up to 190 meters per minute? Such remarkable performance stems from sophisticated production methods engineered for swift production.
These systems are constructed to handle multiple cabling forms, including service cables and tight buffered cables. Their compact design, often under 26 m, makes them ideal for contemporary plants.
Incorporation into automated manufacturing systems secures seamless operations. Via MES/ERP connectivity, these fiber secondary coating line production lines provide unparalleled exactness and performance. Thus, they are preferred for companies striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Efficient production systems are crucial for addressing the increasing requirement for dependable links. These systems are designed to create top-grade fiber optic cables that energize current communication infrastructures. Utilizing sophisticated techniques, they guarantee accuracy and swiftness in all phases of the process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include bare fibers strengthened by steel or FRP, merging with safeguard coverings. This produces a long-lasting and high-performance option for rapid broadband links.
It works with multiple materials, including PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system delivers precise tension control, keeping precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are revolutionizing the way optical fibers are manufactured. Our advanced equipment merges precision, efficiency, and cutting-edge technology to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a customized 50mm extruder built to ensure meticulous dispersion of materials. This ensures uniform excellence across every fiber cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Feature | Benefit |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9-meter Reel Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP Integration | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Advanced production setups have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions yields numerous benefits to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Benefit |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Cost savings |
| Negligible Attenuation | Superior performance |
| Ergonomic Design Height | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.